DPF Forced Regeneration Process

1.4l/1.9l/2.0l R4 & 2.5l R5 PD/PPD-TDI) with VAG-COM.

Prerequisites (General):

  • Ignition ON Engine ON (Idle)
  • Coolant Temperature above 50 °C (see MVB 002.4)
  • Particle Filter Load below Specification (see MVB 075.3, VAG-COM should give the specified value)
  • If the Particle Filter Load is above Specification the Particle Filter needs to be replaced since the car may burn down when regenerating.
Power Consumers ON (Light, Seat Heating, Front/Rear Window Heater, Climate Control)

Conditions (Driving Cycle):

  • Vehicle Speed between 30-60 km/h (18-37 MPH)
  • Engine Speed between 1500-2500 RPM (4th or 5th Gear, Automatic Transmission in Tiptronic)
  • Duration approx. 15-20 Minutes
  • Exhaust Gas Temperature before Turbo Charger above 700 °C
Drive the car based on the above conditions until the Particle Filter Load is as low as possible (close to 0 %). In case the regeneration fails there can either be problems with the Driving Cycle Conditions or with the Engine Hardware.

[Select]

[01 – Engine]

[Coding-II – 11]

  • Enable Regeneration by Entering 21295.

[Do It!]

[Meas. Blocks – 08]
Select both Groups at once 070 and 075.
[Go!]
MVB 070.1: Regeneration Status (xxxxxxx1 = Normal Regeneration active, xxxxxx1x = Forced Regeneration active)
MVB 070.3: Regeneration Counter/Timer
MVB 075.1: Exhaust Gas Temperature before Turbo Charger
MVB 075.2: Exhaust Gas Temperature before Particle Filter
MVB 075.3: Particle Filter Load
MVB 075.4: Exhaust Gas Temperature after Particle Filter

Now Start the Driving Cycle and keep watching the Measuring Blocks (2nd Person required).

[Done, Go Back]
[Close Controller, Go Back – 06]

3.0 TDI (BKS/BMK/BUN) with VAG-COM.

Prerequisites:

  • Ignition ON
  • Engine ON (Idle)
  • Oil Temperature above 70 °C (see MVB 007.2)
  • Particle Filter Load below 68g (see MVB 104.3)
  • If the Particle Filter Load is above 68g the Particle Filter needs to be replaced since the car may burn down when regenerating.
  • Engine Hood CLOSED
  • Parking Brake ENGAGED
  • Transmission in (P)ARK
  • Temperatures at the Exhaust System may rise up to 300 °C!!!
  • No Fault Codes Stored
  • Power Consumers ON (Light, Seat Heating, Front/Rear Window Heater, Climate Control)
The Regeneration may take up to 40 minutes, the engine speed automatically increases to about 1500 RPM.

[Select]

[01 – Engine]

[Coding-II – 11]

  • Start Regeneration by Entering 10016.

[Do It!]

[Meas. Blocks – 08]

Select all 3 Groups at once 100, 101 and 102

[Go!]

MVB 100.1: Engine Speed
MVB 100.3: Regeneration Counter/Timer
MVB 100.4: Regeneration Abort recognized (0 = No Abort/1 = Abort recognized)
MVB 101.4: Regeneration Status (001 = Heating Up, 010 = Regeneration, 100 = Cooling Down)
MVB 102.1: Temperature before Catalyst
MVB 102.2: Temperature before Particle Filter

[Done, Go Back]

[Close Controller, Go Back – 06]

 

Vauxhall / Saab 1.9CDTi / TiD with OP-COM.

The exhaust gas temperature will increase to over 600 °C, so you must perform this outside on a non-flammable ground.
The regeneration procedure is completely controlled by the engine control unit.

Prerequisites:

  • Engine is running at idle.
  • Engine is fully warmed up.
  • To avoid damage the regeneration may only be carried out once.

Select:-

[Engine Bosch EDC16 System]
[Programming]
[Particulate Filter Regeneration]
[Start Regeneration]
  • Please wait until the Regeneration is completed

Note, after “DPF Regeneration” is finished live data “Diesel Particulate Filter Saturation” will show 70%. When engine controller has performed a “Dynamic Regeneration” value will be changed.

 
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